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Test Software

The new CS WIN nx is based on the newest Technologie and is appropriate for the operating system...

Hinweispfeilmore

TSK develops various module systems which distinguish through custom-built standards of each other....

TS1500, TS1600 and TS1700

Starting from September 2006 TSK release a new test system Design, with...

Cable Tester CT45

Cable Tester CT45
Interfaces CT45

The cable tester CT45 fulfills the greatest demands in reference to test speed, accuracy and extensibility. Especially with large wire harnesses and thus, the required number of test points, the test speed does have a significant influence on the manufacture time; this is where the CT45 achieves peak values.

The maximum test point number per CT45 amounts to 8,192;  in the event that this is not sufficient, several CT45 cable testers can be operated simultaneously in one system; thus again increasing the test speed.  Regardless of the high test speed, no compromises are made in reference to accuracy. All measurements at the test points are precise analog measurements. The activation takes place via the Ethernet through the testing software CS WIN nx.

Areas of Application

The cable tester has been conceptually designed for deployment in the TSK test systems TS1500, TS1600, TS1700 and TS4000 and also actual HV-Test-Systems.

The cable tester CT45 is deployed in the quality control for the production and end test of wire harnesses. The spectrum ranges from wire harnesses of medium size up to large wire harnesses with several hundred connectors and built-in electrical and electronic components.

In combination with the easy to use Test Software CS WIN nx for reliable testing of:

  • electrical connections
  • electrical components
  • fiber optics
  • position measurement
  • presence test of mechanical components
  • protocol for statistics and quality assurance
  • Supports new test point cards- / measurement types: HV and 4 pole

Features

  • Manage and control of up to 8192 Test Points
  • With second CT45 in the system up to 16384 test points
  • Continuity and short circuit testing
  • Presence detection of mechanical components
  • Testing of resistors, diodes, capacitors and fibre optics
  • Program creation according to Good pattern (autoprogram)
  • LED drive in test modules for position and error detection
  • Pin number function (PIN Probe)
  • Programmable inputs and outputs, SPS compatible inputs and outputs
  • Supports attenuation measurement of fiber optics
  • Supports B +, leak test and color recognition
  • Supports new test point cards- / measurement types: 
    HV and 4 pole
  • Data transfer to the PC via Ethernet
  • Evaluation of statistics for production monitoring
  • Improved service friendliness
  • Website for setup and calibration (service interface)
  • New functions through easy firmware update

Technical Specifications: CT45

  • Test points: up to 8192
  • Power supply: 5 V
  • Nominal power: max. 25 W
  • Testing current: up to 122,5 mA
  • Testing voltage: up to 15 V, +/- 1%, min. +/- 20 mV
  • Transit circuit test about threshold value: 
    20 Ohm up to 10 KOhm, +/- 2%
  • Short circuit test about threshold detection:
    10 KOhm up to 1 MOhm, +/- 5%
  • Resistor measurement:   5 Ohm up to 100 KOhm, +/- 1%, min. +/- 2Ohm, 100 KOhm up to 10 MOhm, +/- 5%
  • Capacity measurement:  10nF to 100 µF, +/- 5%, min. +/- 10 nF
  • Diode test: Zener (to 11 V), Si, Ge
  • Position Measurement: 5,0 mm lift way, +/- 0,1 mm
  • Digital output DO: max. 350 mA
  • Voltage IO-Bus: 12 V or 24 V
  • Ambient conditions:
    Permissible temperature range:  
    Operation 10 up to 40°C
    Storage -10 up to +60°C
    Max. permissible humidity:  40 to 75% no condensation
    Operating altitude:   max. 2000 m above sea level
  • Minimum requirements Test Software:
    CS WIN nx, from version 5.6.x.x
  • Minimum requirements for PC:
    Dual Core CPU, z.B. Intel E5xxx or better
    min. 4GB RAM and 200 MB free HD memory
    1 free Ethernet Port with IP Range 192.168.1.0/24

Data Sheet (PDF)

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